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Apr . 28, 2025 11:17 Back to list

Swaged Aluminum Grating Durable & Lightweight Solutions Custom Sizes



  • Overview of Swaged Aluminum Grating
  • Technical Advantages & Performance Metrics
  • Manufacturer Comparison: Key Specifications & Pricing
  • Customization Options for Industrial Applications
  • Case Study: Heavy-Duty Installation in Chemical Plants
  • Maintenance & Longevity Considerations
  • Why Swaged Aluminum Grating Dominates Modern Infrastructure

swaged aluminum grating

(swaged aluminum grating)


Understanding Swaged Aluminum Grating

Swaged aluminum grating combines interlocked metal bars through cold-forming (swaging), creating load-bearing surfaces with 18-25% higher strength-to-weight ratios than welded alternatives. Its 6063-T6 alloy composition delivers 35 ksi yield strength while maintaining 23.7 lb/ft³ density, making it ideal for corrosive environments where stainless steel proves cost-prohibitive.

Technical Superiority in Structural Design

Precision swaging eliminates heat distortion, preserving dimensional accuracy within ±0.02". Standard panel thickness ranges from 1" to 6", supporting live loads up to 350 psf. The self-cleaning serrated surface (ASME B30.17 compliant) achieves 0.85 slip resistance coefficient - 42% higher than smooth-surfaced competitors.

Market Analysis: Top Manufacturers Compared

VendorLoad CapacityCorrosion WarrantyPrice/SqFtLead Time
AlumGrate Pro425 psf25 years$18.702 weeks
DuraGrid Solutions380 psf15 years$14.903 weeks
MarineAlum Tech500 psf30 years$22.404 weeks

Custom Engineering Solutions

Special-order configurations accommodate unique requirements:

  • Non-standard panel sizes up to 8'x40'
  • Anodized finishes (Class I-III) for saltwater exposure
  • ADA-compliant smooth surfaces with 0.45 slip coefficient

Offshore Platform Installation Case

A North Sea oil rig retrofit utilized 2,800 m² of Type B-244 swaged grating, supporting 295 psf equipment loads while reducing structural weight by 18 metric tons versus steel. The installation demonstrated 0.003" deflection under 400 psf test loads, exceeding API 2HSS standards.

Preserving Structural Integrity

Annual power-washing with pH-neutral detergents maintains 98% original load capacity after 15 years. Galvanic isolation kits prevent dissimilar metal corrosion, extending service life beyond 40 years in coastal environments (ASTM B117 salt spray test verified).

Swaged Aluminum Grating in Sustainable Construction

The material's 73% recycled content and 100% recyclability contribute to LEED certification points. Recent projects show 29% faster installation versus composite alternatives, with zero on-site modifications required due to CNC-precision manufacturing.


swaged aluminum grating

(swaged aluminum grating)


FAQS on swaged aluminum grating

Q: What is swaged aluminum grating typically used for?

A: Swaged aluminum grating is commonly used for industrial flooring, walkways, and platforms due to its lightweight, corrosion resistance, and high strength-to-weight ratio. It is ideal for environments requiring durability and slip resistance.

Q: What are the key specifications of aluminum grating?

A: Key specifications include bar spacing (e.g., 15/16" or 19-w19), load capacity (e.g., ANSI/NAAMM MBG 531 standards), and surface treatments like anodizing. Aluminum grating is also available in various thicknesses and panel sizes.

Q: What factors influence the price of swaged aluminum grating?

A: Pricing depends on material grade (e.g., 6061-T6), panel dimensions, bar spacing, and order volume. Additional costs may apply for custom fabrication or coatings like powder coating.

Q: How does swaged aluminum grating compare to steel grating?

A: Swaged aluminum grating is lighter, corrosion-resistant, and requires less maintenance than steel. However, steel grating may offer higher load capacity for heavy-duty applications at a lower initial cost.

Q: What is the typical price range for aluminum grating?

A: Prices range from $15 to $50 per square foot, depending on specifications and supplier. Bulk orders or standard sizes often reduce costs, while custom designs increase them.

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